Mahindra opens new Vehicle Assembly Facility in Durban

The new plant, located close to Mahindra’s original 2018 assembly site, represents a significant scale-up in both capacity and technical sophistication. Designed to Mahindra’s global manufacturing standards, it incorporates advanced quality control systems, expanded production lines and dedicated customisation zones for South African customers.

“Our original facility played a pivotal role in establishing our local footprint,” says Rajesh Gupta, CEO of Mahindra South Africa. “As demand for our locally assembled Pik Up range continued to rise, we needed a facility with the scale, flexibility and technology to meet future growth while maintaining world-class quality.”

The Durban facility has the capacity to assemble over 1 000 Pik Up single- and double-cab models a month, with the ability to scale further as demand grows. It also offers the flexibility to accommodate new models Mahindra plans to introduce in the coming years, alongside an increasing level of locally sourced components.

Mahindra’s global engineering teams have been working with local suppliers to identify opportunities for greater localisation, further supporting South Africa’s industrial development.

Earlier this year, Mahindra partnered with the Industrial Development Corporation (IDC) to launch a feasibility study into building a full-scale manufacturing plant in the country. The insights from operations at the new Durban facility will play an important role in shaping the study.

“This investment underscores our confidence in South Africa as both a manufacturing base and a key growth market for Mahindra globally,” Rajesh adds. “It reflects our commitment to creating jobs, supporting local industry and delivering robust, reliable vehicles that meet the needs of South African customers.”

Sachin Arolkar, Head of International Operations, Mahindra & Mahindra Ltd, adds: “South Africa is a cornerstone market in Mahindra’s international growth strategy. This new facility not only strengthens our ability to serve local customers but also enhances our regional manufacturing capabilities. It is a clear demonstration of our long-term commitment to invest in Africa and to make South Africa a central hub in our global operations.”

Since assembling its first local bakkie in 2018, Mahindra has also grown to become a top 10 best-selling brand in South Africa.

According to the official sales statistics from naamsa, the industry business council, Mahindra is one of the three fastest-growing brands in the seven years since it opened the plant. Statistics from naamsa also point out that Mahindra was the fastest-growing brand overall in the past financial year (April 2024 to March 2025), the brand with the strongest start to 2025 and the overall fastest-growing brand in the 2025 calendar year to date. Similarly, the Mahindra Pik Up Single Cab rolling off the line is known for its lowest total cost of ownership in its segment.

Dr Dempsey Naidoo, Chairman of AIH Logistics, which is Mahindra’s local assembly partner, says the partnership with Mahindra since 2018 has delivered a world-class semi knocked-down automotive facility that stands as the largest of its kind in South Africa. “This achievement reflects the power of collaboration between global expertise and local capability, creating jobs, developing skills and advancing the country’s automotive manufacturing sector.”