This was one of its largest and most ambitious projects to date. The vast facility measures a staggering 10 320 m², equivalent to almost 1.5-times the size of a standard soccer field (7 140 m²).

“Our new Stamping Plant is a first for Ford in South Africa,” says Rhys Davies, Site Transformation Manager at the Ford Silverton Assembly Plant. “Previously, we used external suppliers to stamp our metal body parts, but we decided to set up our own Stamping Plant for the Next-Gen Ranger, which will go into production later this year.

“With our focus on delivering the highest levels of quality and efficiency for the Next-Gen Ranger, it was essential that we brought the stamping operations in-house. This ensures that we are able to control the production quality throughout the stamping process, validate that all parts are within specification and then seamlessly deliver them directly to our new Body Shop located adjacent to the Stamping Plant.

The new Stamping facility also dramatically improves our plant capacity and efficiency with a higher level of automation, while eliminating the time, cost and potential damage incurred when transporting these parts by road.

The Silverton Assembly Plant now has an installed capacity for 200 000 vehicles a year. When running at full capacity, the Stamping Plant will be processing 272 tons of steel aper day over a three-shift system.