Zero Carbon Charge to build network of off-grid electric truck sites

Zero Carbon Charge launched its new subsidiary, Zero Carbon Logistics, which will roll out 120 solar PV electric truck-charging sites on national highways across South Africa. This will be the first off-grid, 100% green electric truck-charging network in the country.

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The initial six sites will be built on the major N3 freight route between Durban and Johannesburg. This 120 truck-charging network will be additional to the 120 electric passenger vehicle off-grid charging sites currently being built by Zero Carbon Charge.

This offering is in response to the growing shift by major truck manufacturers to produce electric truck models, with many truck manufacturers already committed to achieving full electric transition by 2040.

“The shift to electric trucks offers a major opportunity for South Africa to meet its Green Transport Strategy goal of reducing transport-related CO2 emissions by 5% by 2050,” says Joubert Roux, co-founder of Zero Carbon Charge.

“Every day 8 756 trucks travel on the N3 between Durban and Johannesburg, using over 658 million litres of fuel at an import cost of R8 billion, emitting 1,781,256,762 kg of CO2 emissions a year. Replacing these fuel-powered trucks with electric models will save 670 kg of CO2 emissions per truck per day, significantly reducing our country’s reliance on expensive dirty fossil fuel imports,” he adds.

The growth in electric trucks will create an increased energy demand: the electricity required to charge the 8 756 trucks using the N3 route daily will total an additional 2.3 billion kWh/year alone. If one considers all 14 national roads, the country will need an additional 8 billion kWh/year of electricity to power the 30 000 electric trucks travelling on these routes daily, placing a major strain on the national grid.

It is therefore critical that we start investing in off-grid infrastructure to power these trucks. This is the focus of Zero Carbon Logistics, which will build 120 truck-charging stations across all national roads in South Africa. The first six sites on the N3 have begun the permitting process, and we hope to be up and running by November 2027,” says Andries Malherbe, co-founder of Zero Carbon Charge.

These charging stations will be completely off-grid, with each facility powered by 35 MWp of Solar PV, which means they will be able to continue servicing customers during loadshedding and will not contribute to greenhouse gas emissions.

In light of Eskom’s electricity network being powered primarily by dirty coal for the foreseeable future, a major shift towards electric trucks poses the real risk of increased CO2 emissions. Zero Carbon Charge’s research shows that an electric truck charged by the Eskom network could emit 37.5% more CO2 emissions per kilometre compared to an equivalent diesel-powered truck.

Each station will deploy ultra-fast charging technology coupled with modular battery packs that are being developed in China, with the goal of being able to charge a truck within 20 minutes. A big focus of the project is creating safe, clean and secure facilities for truck drivers to rest.

“We are extremely excited to be launching our ambitious Zero Carbon Logistic project, which feeds off the foundation created by Zero Carbon Charge, which remains on track to have completed 120 electric passenger vehicle-charging stations across the country by September 2025,” says Joubert Roux.

“Critical to the success of our electric truck charging network roll-out, is for us to obtain the necessary government approvals to build the sites. In this regard, we would like to thank the Green Energy unit from InvestSA in the Department of Trade, Industry and Competition (dtic) as well as the KwaZulu-Natal Trade and Industry Authority for the guidance it has provided to get the project off the ground.

“We remain committed to continue working with government to create mass scale renewable energy solutions that will support our country’s shift to green mobility and the creation of a net-zero transport industry,” he concludes.

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On the Zero Carbon Charge side of the business, Dealerfloor has been informed that good progress has been made according to plan with the 120 planned charging stations for vehicles (this is separate from the 120 stations for trucks). Construction will be completed by September 2025.

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